Band Knife Blade – Polyurethane Foam Mattress Cutting:

Band knife blades are essential tools for precise trimming and splitting of Flexible PU Foam and Rebonded Foam blocks, ensuring maximum material utilization in foam conversion.

We provide customized blade solutions compatible with various foam cutting machines, offering different widths and thicknesses to meet specific production requirements.

Our blades are surface-ground, polished, and brushed to ensure smoother cutting performance with minimal resistance. Each blade is individually put under extreme tension and test run to ensure the weld quality and precision of the blade while running.

Our blades are strong, durable, cost-effective, easy to sharpen, and designed for a longer lifespan.

Our blades are available in the following dimensions: 

• Length: Any
• Width: 3mm – 100mm
• Thickness: 0.45mm – 1.20mm

We offer the following types:

• DBSE – Double Bevel Single Edge
• DBDE – Double Bevel Double Edge
• DBSETD – Double Bevel Single Toothed Edge
• DBDETD – Double Bevel Double Toothed Edge
• Concave Edge; Convex Edge; Flat Tooth
• CNC Contour Blades &Wires

These blades are suitable for all PU foam cutting machines and are also supplied to the leather, garment, EVA, cork, and carpet industries.

Tajchem offers high-quality PVC film specifically designed for mattress packaging, with versatility that extends to a variety of other packaging applications. Manufactured using premium raw materials, our PVC film is tear-resistant, highly transparent, and provides excellent dustproof and moisture-proof protection.

Available in a wide range of sizes, thicknesses, lengths, and colors, our PVC film can be tailored to meet your specific packaging needs. While it is ideal for mattress wrapping, it is also well-suited for furniture protection and other industrial uses.

Key Features:

• High transparency for clear product visibility
• Tear resistance for enhanced durability
• Dustproof and moisture-proof to maintain product cleanliness
• Enhances product presentation
• Flexible use across mattress and furniture packaging applications

PU Trim Foam, also known as scrap polyurethane foam, is derived from leftover trimmings generated during the manufacturing of furniture, mattresses, and other PU-based products. When classified as Grade A, it indicates clean, high-quality foam—typically sourced from bedding and furniture factories—ideal for reuse in various applications.

What Is PU Trim Foam?

• Leftover polyurethane foam from production processes
• Commonly compressed into bales for efficient storage and transport
• Valued for its cost-efficiency and sustainability benefits

Grade A PU Foam Characteristics:

• High purity and consistency
• Sourced from clean environments like bedding or furniture production lines
• Preferred for reuse due to minimal contamination and uniform quality

Applications:

• Rebounded Foam: Used in carpet underlay, mattresses, and furniture cushioning
• Shredded Foam: Ideal for filling cushions, pillows, toys, and soft furnishings
• Industrial Use: Serves as insulation, packaging material, and sound dampening in automotive and construction industries

Why Choose PU Trim Foam?

• Cost-Effective: A more affordable alternative to virgin foam
• Eco-Friendly: Promotes sustainability by reducing waste
• Versatile: Suitable for multiple industries and end uses

Kraft paper, commonly PE-coated and peelable, plays a vital role in polyurethane (PU) foam manufacturing—particularly in continuous slab stock production. It acts as a non-stick liner and protective layer, allowing for easy foam release, minimizing waste, and ensuring a smooth surface finish. It is durable and high in strength, which makes it ideal for handling foam products and packaging.

Key Roles in the Foam Industry:

• Separator: Prevents foam from sticking to machinery, molds, or conveyor surfaces during production.
• Packaging & Protection: Provides tear resistance and cushioning during transport and storage.
• Customizable Barrier: Available with specialized coatings like peelable PE for enhanced performance.

Types of Kraft Paper:

• Peelable PE-Coated Kraft Paper: Offers a clean release, moisture resistance, and UV protection for foam blocks.
• Regular Kraft Paper: Regular kraft paper is used for foam protection and general packaging.
• MG (Machine Glazed) Kraft Paper: It is ideal for continuous foam production lines

Benefits:

• Cost-Effective: A reliable, economical choice for foam manufacturers
• Eco-Friendly: Recyclable and often produced from sustainable sources
• Improves Efficiency: Minimizes equipment cleanup and production downtime
• Enhances Foam Quality: Supports cleaner edges and smoother surface finishes
• Moisture & UV Protection: Safeguards foam during and after production

Mattress Felt is made from recycled textile materials, which are first punctured to produce a non-woven material without a weave or pattern. These mattress felts are soft, hard, super hard, and hard with cushioning.

Tajchem can provide all kinds of cotton felts with different thicknesses and quality as per the specs and features given by the customer.

Mattress Tape & Polyurethane Foam Tape Solutions

Tajchem offers a comprehensive range of mattress tapes in various thicknesses, widths, and lengths, fully customizable with customer-specific logos and designs. Whether you’re looking for aesthetic enhancement or practical functionality, our tapes are tailored to meet the precise needs of mattress manufacturers.

Tajchem is a leading supplier of high-quality Sewing Threads. Below are some of the high-quality sewing threads that Tajchem offers:

• 210D/2 Polyester Thread – Durable, Heat-Resistant, and Ideal for Heavy-Duty Stitching
• 210D/3 Bonded Polyester Thread – High Strength, Versatile & Built for Performance
• 210D/4 Thread – Long-Lasting Performance
• 20S/2 Thread – Fine Count, Double Ply, Superior Strength
• 20S/3 Thread – Triple Ply Strength, Superior Fabric Performance
• 40S/2 100% Spun Polyester Sewing Thread – Strength, Precision & Versatility
• THREAD 40S/3 Spun Polyester Sewing Thread

Tajchem is a leading supplier of high-quality mattress fabrics. We carefully select fabric textures based on their performance, comfort, durability, and value—ensuring they meet the highest standards.

Our diverse range of mattress fabrics enhances the feel, appearance, and longevity of bedding products, making them ideal for various industry needs. With a strong commitment to quality and reliability, we consistently deliver premium fabrics at competitive prices—on time, every time.

Below are some of the best Mattress Fabrics Tajchem offers:

• Brushed Fabric
• Disperse Fabric
• Knitted Fabric
• Pongee Fabric
• Jacquard Fabric
• Tricot Fabric
• TC144 Cotton Fabric

Tajchem proudly offers SYNTAMAX spray glue, specially formulated for the mattress industry to provide a strong, durable bond between foam-to-foam used in mattress production.

Engineered to withstand pressure, movement, and temperature fluctuations, SYNTAMAX adhesives ensure all mattress layers remain securely in place without compromising on comfort, support, or durability.

Key Features:

• Strong, lasting adhesion for consistent performance
• Resistant to pressure and motion, maintaining mattress structure over time
• Reliable bonding for both specialty and traditional mattresses

Suitable for a Wide Range of Mattress Types:

• Toppers
• Pocket spring and sandwich mattresses
• Gel and memory foam mattresses

Our Mattress Adhesive Range:

• Solvent-based adhesives
• Water-based adhesives
• Hot melt adhesives