Tape edge machines, also known as mattress sewing machines, are specialized industrial sewing machines used to sew tape onto the edges of mattresses, furniture, and other quilted products. These machines ensure a neat and durable finish, holding the layers of the product together and providing a clean edge.

Function:

They attach binding tape to the edges of mattresses, furniture, and other quilted items, creating a finished, durable edge.

Types:

They range from manual machines to fully automatic models with features like automatic lifting tables, adjustable sewing heads, and automated corner sewing.

Features:

Modern machines often include features like automated control systems, real-time monitoring, and adjustable settings to optimize sewing speed and quality.

Benefits:

Tape edge machines improve production efficiency, enhance the aesthetic appeal of the finished product, and ensure consistent quality in edging.

Applications:

Besides mattresses, they are used in the production of sleeping bags, upholstered furniture, and tents.

Tape Edge Machine Tajchem Offers:

Manual Tape Edge Machine:

Simple, easy to use, suitable for beginners, and ideal for smaller production volumes.

Automatic Tape Edge Machine:

Offers higher automation, faster speeds, and greater efficiency, often with features like automatic lifting and tilting of the sewing head, and automated corner sewing.

Single-Needle Tape-Edge Machine:

Uses a single thread to stitch the tape onto the mattress, often with a puller mechanism for smooth feeding of the tape.

Four-Sided Stitching Machines:

Designed to stitch all four sides of the mattress, often with automatic turning and flipping capabilities.

Quilting machines, designed for stitching multiple fabric layers together, come in various types, including long-arm, mid-arm, and domestic sewing machines, each catering to different needs and skill levels. Long-arm machines are ideal for large quilts and professional results, but are more expensive and require more space. Mid-arm machines offer a balance of size and capability, being more affordable than long-arm machines but still requiring significant space. Domestic sewing machines, while versatile, may be less efficient for large quilting projects.

Types of Quilting Machines Tajchem Offers:

Long-arm Quilting Machines:

• Feature a long arm (typically 16-20 inches) and a large throat space, allowing for large quilts and faster quilting.
• Often used by professional quilters or those working on large projects.
• Can be free-motion or computerized, offering a wide range of quilting options.

Mid-arm Quilting Machines:

• Offer a balance between the capabilities of long-arm and domestic machines.
• Provide a larger throat space than domestic machines, making them suitable for larger quilts.
• More affordable than long-arm machines but may not have all the advanced features.
• Can be a good option for intermediate quilters who want more space than a domestic machine but don’t need the full capabilities of a long-arm.

Domestic Sewing Machines:

• Smaller and more affordable than long-arm and mid-arm machines.
• May require more effort to maneuver large quilts through the machine.
• A good option for beginners or those working on smaller quilting projects.
• Can be equipped with a walking foot or extension table to help with quilting larger projects.

Other Quilting Machines: 

Computerized Quilting Machines:

Offer automated features and digital controls for precise stitching and complex designs.

Mechanical Quilting Machines:

More basic, with manual controls, often more durable and easier to maintain.

Space and Budget:

Long-arm machines require significant space and are more expensive, while domestic machines are more compact and affordable.

Experience Level:

Beginners may prefer a domestic machine, while experienced quilters may opt for a long-arm or mid-arm machine.

The ASE Side Trimming Machine enables accurate trimming of individual or continuous foam blocks, providing high efficiency and digital control over the thickness removed from each side.

The machine incorporates two vertical cutters arranged in a left-right configuration with motorized in–out adjustment, grippers to guide the foam block during cutting, and a belt conveyor for smooth block movement.

Standard Equipment:

• Motorized in–out adjustable vertical cutting units
• Motorized in–out adjustable grippers on both sides
• Belt conveyor with variable frequency drive (VFD)
• Motorized blade sharpening system with integrated dust collectors
• Control panel equipped with push buttons and indicator meters

Key Features:

• Digital display of blade positions relative to the center
• Digital display of gripper positions
• Forward and reverse motion control of the conveyor belt
• Motorized up-and-down adjustment of knife guides
• Option to operate cutters and grippers individually or in synchronized mode for precise trimming
• Emergency stop push-button for operator safety

The block processing line is a specialized machine system designed for the complete processing of short foam blocks using an integrated conveyor. Foam blocks can be trimmed, resized, and converted into shorter blocks with high accuracy and efficiency.

Standard Equipment:

• Guiding Rollers: Equipped with a set of guiding rollers featuring digital in–out adjustment, ensuring precise alignment of foam blocks at the center of the line.
• Trimming Section: Two vertical cutting machines arranged in a left-right configuration, capable of cutting widths from 500 mm to 2100 mm.
• Block Cut-Off Unit: Heavy-duty stationary block cut-off with a precision knife guide, designed for cutting dry blocks. Block length is digitally set through a touchscreen panel.
• Conveyor System: Conveyor length is customized according to customer requirements for smooth material flow.
• Horizontal Cutting: A horizontal cutting machine can be integrated in-line for cutting mattresses, featuring touchscreen control and a full-width perforated belt with vacuum suction for accurate cutting and handling.

The machine is equipped with a bi-directional guillotine cutting system, enabling it to cut alternately from top to bottom and bottom to top. Cutting speed can be easily adjusted using the AC drive provided in the control panel.

This PLC-controlled machine is positioned at the end of a slabstock foaming line to deliver accurate block cutting, with the block length set by an adjustable photo sensor.

An integrated motorized roller conveyor automatically moves the cut foam blocks onto a subsequent conveyor or trolley, improving workflow and reducing manual handling.

Powered by a 25 HP or 40 HP motor, this machine efficiently shreds waste foam into pieces ranging from 10 mm to 25 mm. It is supplied as a ready-to-use unit, complete with motor and starter. The size of the shredded foam can be adjusted by simply changing the sieve disc.

The edge rounding machines from ASE are designed to round off the edges of a cushion to convert it into a pillow.

All four sides are cut one by one to get a pillow. The cutting is done by an endless band knife which is totally enclosed in the machine body except at the point of operation.

Pillows of 70 to 100mm may be cut on the same machine.

MAIN FEATURES:

• High-quality finished product with smooth cutting surface.
• Fast – 700 to 1000 pillows per 8 hr. shift
• Safe; the blade is protected.
• Space required: 2.5-meter x 1.5 meter
• Power required: 2.0 hp
• The table is adjustable in height with respect to the blade.
• Integrated electric panel with push-button station.

The re-bonding machine is designed for flexible PU foam, including a 6×6 ft mold, one 25 hp shredding machine, one mixer, and one pressing station.

• Makes Bonded Foam Blocks from Shredded Foam Scrap Material.
• A Very Heavy-Duty Machine Including Mixer, Mold & Press.
• Provision for Releasing Steam into the Mold.
• Variable-size mold can be Made Against Order.

This is a foam recycling machine which makes bonded foam blocks from shredded scrap.

STANDARD EQUIPMENT:

• Heavy-duty twin mixer
• Heavy-duty mold
• Heavy-duty hydraulic press
• Variable-size mold can be made against order.
• Transfer blower with MS pipeline
• SS Tank for Binder with pipeline.
• Platform and staircase for easy operation and maintenance.

The V4A vertical bandsaw machine is the automated evolution of the popular manual V4 model. Specifically designed for cutting smaller foam pieces, it offers improved consistency and significantly higher production output compared to manual machines.

This model features a stationary table while the cutting head moves back and forth, optimizing factory floor space. Foam sheets are securely clamped between twin rest plates that move together during operation. Cutting dimensions are controlled digitally via a color touchscreen interface, and the entire process is managed through a PLC-based automation system for precision and ease of operation.

Standard Equipment:

• Aluminum tabletop for smooth and effortless movement of PU foam blocks
• Adjustable rest plate for accurate positioning
• Rigid table frame mounted on bearing slides for stable and easy operation
• Manual table brake for quick and safe stopping
• Slitting section equipped with dynamically balanced blade wheels
• Upper and lower band-knife guides for precise blade tracking
• Electric motor for driving the cutting blade
• Motorized grinding attachment with adjustable cup stones for consistent blade sharpening

Tajchem’s vertical band saw cutting machines are engineered to provide precise and dependable trimming of flexible PU foam block sides and resizing of larger blocks to meet market requirements. These machines are also ideal for cutting thick foam sheets and sofa cushions, delivering a cutting accuracy of ±2 mm.

Standard Equipment:

• Stationary slitting assembly with four dynamically balanced blade wheels
• Heavy-duty table frame mounted on bearing slides for smooth operation
• Motorized grinding attachment with adjustable cup stones for consistent blade sharpening
• Adjustable rest plate with a locking mechanism for accurate positioning
• Integrated steel scale for precise foam thickness settings
• Motorized upper band-knife guide and fixed lower guide for stable cutting
• Electric motor for driving the cutting blade
• Stainless steel tabletop for effortless block movement
• Manual emergency table brake for added safety
• Electric control panel with push-button operation