This heavy-duty horizontal cutting machine is specifically engineered for high-density flexible and bonded foams, capable of producing sheets with thicknesses ranging from 10 mm to 200 mm.

The machine is PLC-controlled and operated via an intuitive touchscreen interface for ease of use.

Cutting is performed using an endless band knife that runs over two dynamically balanced wheels, ensuring smooth, precise, and consistent cuts.

The cutting table moves in a straight, linear path during operation. After each cut, the finished sheets are manually removed from the table.

Horizontal cutting machines are designed to efficiently convert PU foam blocks into sheets with thicknesses ranging from 2.5 mm to 200 mm.

The system is PLC-controlled and offers fully automatic operation with a one-touch start from any position, simplifying the cutting process.
Cutting is performed with an endless-band knife that runs over four dynamically balanced wheels, ensuring a smooth, clean-cut surface.

During operation, the table moves back and forth in a straight, linear motion, and after each cut, the cutting head lifts slightly to allow for unobstructed movement of the foam on the table.

Next-Generation Fully Automatic Batch Foaming System

The BFMA is a cutting-edge solution for automatic batch production of PU foam, integrating automated chemical handling, precision mixing, and real-time process monitoring.

This system is designed to produce consistent, high-quality foam blocks with very little manual input, making it ideal for operations that demand both efficiency and scalability.

By combining advanced automation with digital control, the BFMA ensures high output, accurate formulation, and optimized workflows.

Standard Equipment:

• Maximum shot capacity: 150 kg
• Density range: 10 – 50 kg/m³
• High-precision Viking pumps (USA origin)
• Polyol metering pump with motor; 1500 L carbon steel tank equipped with motor-driven stirrer and water jacket
• TDI metering pump with motor; 1000 L carbon steel tank
• Blowing agent metering pump with motor; 300 L stainless steel tank

Catalyst 1: Metering pump for water/silicone/amine; 150 L stainless steel tank

Catalyst 2: Metering pump for tin catalyst blended with polyol; 70 L stainless steel tank

• Digital preset counters for accurate chemical dosing
• Direct chemical quantity entry in kilograms via the control panel
• 15 HP mixing motor with AC drive for controlled mixing
• Operator control panel with push buttons and digital displays
• Recirculation-based raw material charging system
• Pipework with built-in temperature indicators and glass-tube level gauges
• Block mold size: 6 ft × 6 ft
• 2 HP air compressor complete with motor and starter

Optimized for High‑Convenience Foam Processing:

The BFM PT model combines precise engineering with efficient automation to deliver convenient and consistent batch foam production.

This model features automated metering and dispensing systems for polyol and TDI, ensuring accuracy and reducing manual effort. A user-friendly control panel allows operators to enter chemical quantities directly in kilograms, making the process straightforward and repeatable.

With a production capacity of 30–40 blocks per 8-hour shift and a density range of 10 to 32, the BFM PT is designed for manufacturers who value both precision and ease of use.

Process Overview:

• This model allows the operator to accurately meter the two primary chemicals – Polyol and TDI – using an automated system.
• Precise metering improves consistency and simplifies the production process, ensuring uniform foam quality.
• The required quantities of Polyol and TDI can be entered directly in kilograms on the control panel, making the operation user-friendly and efficient.

Standard Equipment:

• Main machine with fixed tank, 100 L TDI pouring tanks, and polyol pouring funnel
• 10 HP mixing motor with AC frequency drive
• Mold for foam block (MS pipe frame with aluminum sides and wooden base)
• Track lines for sliding the machine frame in and out of the mold
• Polyol jacketed tank with motorized stirrer – 1500 L capacity
• TDI jacketed tank – 1000 L capacity
• Complete pump and pipeline system for accurate metering of polyol and TDI with essential valves
• 500 L water flushing tank with pump and pipeline
• 2 HP air compressor with 160 L air tank
• Control panel with digital counters for polyol and TDI, mixing controls, TDI pouring, and flushing functions
• Chemical quantities adjustable directly in kilograms via counters
• Space Required: 4m x 8m
• Power Required: 20KW
• Power Supply: 415 V AC 50 HZ

Versatile and Customizable Foam Block Production:

The BFMS model is designed for flexible PU foam manufacturing, featuring a customizable mold system that accommodates different block sizes. Equipped with preset mixing speeds, an automated mixing timer, and integrated polyol and TDI tanks with loading pumps, it ensures precision, efficiency, and a smooth workflow. This machine is ideal for manufacturers who require flexibility and consistent foam quality.

Standard Equipment:

• Block-by-block foaming process
• Density range: 10 to 32
• Automated timed mixing and pouring
• Production capacity: up to 40 blocks per 8-hour shift

Process Overview:

• Pre-weighed water and TDI are loaded into their respective pouring tanks located above the main mixing vessel.
• Polyol and catalyst are weighed manually and poured into the mixing vessel, and Speed 1 is engaged to begin mixing.
• From the control panel, the TDI + Water valves are opened, allowing the mixture to flow into the mixing vessel.
• Once the liquid components are added, Speed 2 is activated for thorough blending.
• The mixed chemicals are then automatically discharged into the mold.
• The mold opening is closed manually.
• After 5–10 minutes, the foam block is ready to be demolded.

Tajchem’s  Neuflex foam plant is a state-of-the-art solution for continuous flexible PU foam production, designed to deliver outstanding accuracy, consistency, and efficiency for high-volume manufacturing.

At the heart of the system is NDOFLEX technology, which uses a stationary liquid lay‑down system to ensure precise and uniform foam distribution.

The addition of the P MAXX top paper system enables perfectly square block profiles, helping to maximize fresh yield and overall profitability.

With a production capacity of up to 500 kg per minute, this advanced plant sets a new standard for productivity. Key features include a silicone‑air mixing system for fine and uniform cell structure, a three‑side conveyor system, online adjustments for color and density, and recipe storage with instant recall.

An industrial PC interface provides seamless control, data storage, and retrieval. The plant is designed to operate with both low‑pressure and high‑pressure dosing, making it an ideal choice for modern foam producers who demand both volume and quality.

Standard Equipment:

• NDOFLEX foaming system: stationary liquid lay‑down for accurate pouring
• P MAXX top paper system: produces square block profiles and high yield
• Output capacity: up to 500 kg/min
• Fresh yield: up to 92% per block
• Silicone‑air mixer for fine cell structure
• Three‑side conveyor system
• Industrial PC control for streamlined operation
• Recipe storage and quick recall
• Online color and density adjustments
• Foaming data retrieval with printout
• Compatible with both low‑ and high‑pressure dosing systems

Basic & Reliable Solution for Foam Production:

The BFM is designed as a cost-effective and reliable machine for PU foam block manufacturing. Designed with precise density control (10–50), it ensures consistent block quality while maintaining simplicity of operation.

Equipped with an adjustable block mold, stainless steel mixing tank, automated chemical dispensing, and digital timing system, the BFM is ideal for small to medium-scale manufacturers who require a basic yet reliable foaming solution.

Process Overview:

• All chemicals are weighed and prepared in advance.
• Polyol and catalyst are poured into the mixing vessel, and mixing begins at the Speed 1 push button.
• TDI and water are added in quick succession, after which Speed 2 is switched on.
• The machine mixes the components thoroughly and dispenses the mixture into the mold.
• The mold door is manually closed.
• Within 5-10 minutes, the block is set and ready for demolding

Tajchem offers a comprehensive range of continuous foaming machines designed to meet diverse requirements for output, versatility, and ease of operation.

Our portfolio includes entry-level models for new start-ups as well as advanced systems with high-pressure dosing, top paper feed, and a host of automated features for large-scale, sophisticated production environments.

Standard Equipment:

• High-capacity foam block making machine
• Produces flat-top blocks using the continuous max foam process
• Maximum output: up to 350 kg/minute
• Fresh yield: up to 92% per block
• Three-side conveyor system with PLC control and touch screen operation
• Formulation storage and recall for consistent production
• On-line color and density change capabilities
• A wide range of optional equipment and features available on request

The MAGNA is a high-capacity continuous foaming machine designed for the production of flat-top flexible PU foam slabs with ease and precision.

Equipped with a three-conveyor system and an integrated automatic block cut-off unit, the machine enables cutting of foam blocks to the desired length directly at the end of the conveyor.

For user convenience, the MAGNA features a large PCL touch panel for intuitive operation. All trial and production recipes can be stored in the PCL memory and recalled easily, streamlining repeat production runs.

Standard Equipment:

• Three-side conveyor system, PLC control with Touch screen operation
• Recipe storage and recall
• Online density and color change
• Silicone-air mixer
• Digital mass flow meters for polyol, TDI, water, and MeCl.
• Top film system to get square block profile
• High-Capacity foam block making machine
• Produces flat top blocks by Continuous Max Foam process
• Maximum output up to 350 Kg per minute
• Fresh yield up to 92% per block
• Formulation storage & recall
• On-line color and density change
• Optional equipment/features available
• Electrical system 415V AC 50 Hz, 3 Phase – Special voltage and frequency can be provided against order.

The ALFAA Continuous Foaming Machine is a slab-stock foam plant designed for the production of flexible PU foam blocks using the maximum foam process.

It features a 3-conveyor system along with an automatic block cut-off unit, ensuring seamless operation and high efficiency in foam block manufacturing.

Standard Features & Equipment:

• Heavy-duty structure with strong MS slats – Ensures durability and long machine life
• Fully enclosed tunnel – Minimizes environmental impact on foam quality
• Magnetic drive pump for TDI – Ensures zero leakage and safe operation
• Digital flow meters for TDI, MeCl, and water – Enables the most accurate chemical metering
• 13 chemical streams for versatile foam formulations
• Adjustable foam width – Flexibility to meet various production requirements